Air-Ease Draining Pan Useless "Solution"
From: The Residents
Sent: Thursday, June 02, 2011 10:30 AM
To: Air-ease Heating & Cooling <info@air-ease·com>
Subject: Inspector needs explanation - re: the condensation on the air blower unit
Hi Bob and Denise,
The County occupancy inspector needs an explanation and drawings how the condensation is handled on the air blower unit upstairs. Because there's no floor pan they will not pass that unit unless they get this information.
Will you send it to us ASAP? By fax or mail:
Fax: {Fax number}
Mail: {Address}
Thank you,
The Residents
REPLY FROM AIR-EASE:
From: Air-ease Heating & Cooling <info@air-ease>
To: The Residents
Sent: Thursday, June 02, 2011 7:43 PM
Subject: RE: Inspector needs explanation - re: the condensation on the air blower unit
Did the inspector receive the information that was sent to the Builder several weeks ago regarding this unit?
Air-ease Geothermal HVAC
REPLY FROM THE RESIDENTS:
From: The Residents
To: Air-ease Heating & Cooling <info@air-ease>
Sent: Thursday, June 02, 2011 10:06 PM
Subject: Re: Inspector needs explanation - re: the condensation on the air blower unit
Hi Bob,
We had a meeting with the inspector, architect, and builder on May 23rd. They were asking about the information on the air blower, so apparently they did not receive what they were looking for before that date. They want detailed information, preferably from the manufacturer, how the unit handles condensation water since it does not have a floor pan.
It would be great if you can resend/refax it to us.
Thank you,
The Residents
REPLY FROM AIR-EASE:
From: Air-ease Heating & Cooling <info@air-ease>
To: The Residents
Sent: Friday, June 03, 2011 6:23 AM
Subject: RE: Inspector needs explanation - re: the condensation on the air blower unit
The information sent to the Builder was from the manufacturer. OK, I will resend this to you today.
Air-ease Geothermal HVAC
THE GEOTHERMAL UNIT DRAIN PAN
From: Air-ease Heating & Cooling <info@air-ease>
To: The Residents
Cc: {County office}
Sent: Tuesday, June 07, 2011 3:15 PM
Subject: {Residents last name}
Gentlemen:
I have been asked by my customer to provide information to you regarding the drain pan on a geothermal unit at his new home.
The unit in question is a counterflow or downflow or bottomflow application where a secondary drain pan is not possible. There has been a conversion kit installed on this unit per the manufacturers recommendation – copy is attached for your review. The drain pain included is corrosion proof stainless steel.
There is no mechanical need for a secondary drain pan.
Please contact me if this does not meet your approval.
Robert
Air-ease Geothermal HVAC
UPDATE from Air-Ease (sent to the Residents: Wednesday, June 08, 2011 10:56 AM)
County wants a sensor installed in the drain pan. Please let me know when we can install this.
Air-Ease
UPDATE from the Residents (sent to Air-Ease: Friday, June 10, 2011 10:43 AM)
When can Bob come then? We'll be at the house BOTH on Monday AND on Tuesday from 8:30AM to 2-3PM so Bob could come then. Also, there's still a small leak from one of the pipes that Bob previously fixed so he could fix it, hopefully for good.
UPDATE from Air-Ease (sent to the Residents: Friday, June 10, 2011 12:12 PM)
You are scheduled for Tuesday.
Air-Ease Draining Pan Solution
Draining Pan Outlet for the 2-nd Floor AC Blower Unit
By design, P-traps on any draining pipes are meant to hold inside standing water to prevent sewer vapors from entering the room. However, our 2-nd floor AC blower unit draining pipes run into floor outlet that has holes all around it, so all the vapors can enter the room from the floor level. The installed P-trap therefore does not server its intended function. However, it does create a “plug” made of slushy jelly-like substance which the standing water turns into in the collecting pan and the P-trap portion of the draining pipes. The jelly-like substance is produced by natural process of mold and other organism developing in the standing water. It effectively stops water from draining, and the pan overflows and floods the unit inside and the floor outside.
The little sensor device, we were advised, was supposed to sense standing water when its levels were too high in the draining pan. When the sensor light turned on, it was supposed to turn the blower unit off to prevent overflowing draining pan. This is the theory. In practice, the sensor light is on basically all the time when the unit is working as AC blower, and it does not turn the unit off. The floor flooded twice in the first year we used the system. In practice, the sensor device is completely useless.
To address this 2-nd floor flooding issue, we had do our own research and finally found someone knowledgeable enough to advise us to purchase drain pan treatment sponges. The blue sponge bar releases chemical compound of some sort to stop water from turning into jelly, and keeps the drain actually draining. They are fairly expensive for what they are, but luckily one set during cooling season is enough.
By the way, the system maintenance was performed by Air-ease end of this September. Evidently, this blower unit, which serves as a back up air-forced 2-nd floor heat during winter time did not need any cleaning or care.
Air-Ease Draining Pan Design

P-trap

AC Blower

Drain Pan Treatment

Drain Holes

P-trap

New Drain Pan Treatment Sponge